Bandai 1/72 Scale Millennium Falcon Perfect Grade Build Update 5

I felt a bit better about the damage to the paint job after calming down and looking it all over.  The alligator skin was not all over the model.  It appeared to be mostly in areas where I had laid down a heavier layer of clear coat.  So now I feel a bit better about being able to remedy this situation.

I finally received my bottle of Tamiya Lacquer thinner that I had order last week.  Others had advised that the lacquer thinner would be able to remove the crinkled finish so I ordered some.  I got out some cotton buds and started removing the damaged finish.  I started with the back end of the engine cover since it had some of the worst crinkling and it had an area with a smooth surface without much detail.  I dipped a cotton bud in some of the lacquer thinner and started rubbing the surface.  With very little effort the rough surface came off, but so did all the paint and primer.  It took it down to the bare plastic.

This shows the area where I removed the damaged paint with lacquer thinner.

The problem was that in the process of removing the paint it created clumps of paint that could get lodged in some of the fine details.  If I used this process on the whole model, it would take a lot of clean up to get all the clumps out of the details.  It got me to thinking about some alternatives.  I had some 90% isopropyl alcohol.  I used it to clean brushes after painting, and I wondered if it might work here.  The main concern was whether it would do any good against the lacquer clear coat.  I gave it a shot anyway.  It worked!  I was able to remove the alligator skin and keep much of the paint/primer in place.  The new surface was smooth and looked like it would be able to be re-sprayed and still look good.  In the photo above, you can see in the areas above and to the right of the bare plastic where I used the alcohol and was able to preserve the primer but also smooth the paint.  It also didn’t create balls of paint that could gunk up the fine details.

After going over the whole model and removing the alligator skin, I let it dry for a couple of days to let the paint firm back up before re-spraying the white-gray base coat again.

Repainted areas

It now looks good again and I’ll let the paint cure for a few days.  This will give me a chance to get some Vallejo clear coat and matt coat.  I’ll use those since they should be more compatible with the Vallejo paint that was used for the base coat.  I’ll still test it on a test part first to be sure there isn’t some other problem that could crop up.

That’s it for now.  Thanks for looking.

Bandai 1/72 Scale Millennium Falcon Perfect Grade Build Update 4

While waiting for the paint to cure on the rest of the Falcon, I started painting the turbo laser cockpits. I added some black to the barrels of the turbo lasers themselves.  It helps give them some depth.  Then I painted and assembled the cockpit seats.  They were pretty simple, the only colors needed were flat black and some silver.  There are supposed to be some lights on the targeting computer boxes but I couldn’t find a proper place to put them and the details don’t lend themselves to lights either.  They look pretty good nonetheless.

Next I started on the cockpit interiors.  Lots of panels, some gray, some light gray, some black and a couple red.  Then a bunch of silver for the ribbed hoses and lots of lights.  On some of the lights I over coated with transparent red or yellow.  The effect came out nice.  Some of my panel borders are not the straightest, but they are not too bad.  When you look at them from the angle of the front windows they look much better.

It took a few days to finish the cockpits, so by this time the base coat on the rest of the Falcon was cured.  I got out my spray can of Tamiya TS-13 Clear to provide a smooth base to start applying the decals.  I needed to apply a few of the decals before I could finish the assembly.  Then I can finish applying decals and then start the weathering process.

I used the Tamiya TS-13 Clear spray on my 2001 Discovery One model recently and the base coat on it was also Vallejo paint.  In that case it was Model Color White Gray.  This time I had used Vallejo Model Air White Gray for the base coat.  After spraying the sections I went back to inspect them in case there were some places I had missed.  That was when I noticed that many areas now had alligator skin where the paint looked cracked and the surface was slightly rough.

Cracking paint after applying clear coat.

I’ve never had a problem with paint cracking like this before.  I checked online and sure enough, many others reported a similar thing happening when applying spray can Tamiya TS-13 Clear over Vallejo Model Air.  Well that was just great!  It will take me a while to figure out how to remedy this situation, so the next post may be a bit delayed.  Lesson learned.

I do have some Tamiya X-22 Clear Gloss that I can try.  It may work out better, since it is an acrylic.  My big mistake apparently is that the spray can clear is a lacquer that can have that type of effect on some acrylic paints.  Since X-22 is acrylic it might work better.  I’ll try it on a test piece first so I don’t end up with another disaster on my hands.

That’s it for now.  Thanks for looking.

Bandai 1/72 Scale Millennium Falcon Perfect Grade Build Update 3

Time for an update.  I moved on to the upper hull.  I primed and installed the maintenance bays and the antenna mount.  After some study I decided that I could go ahead and install turbo laser stations and mask off the open windows without having to remove them to install the cockpits.  The laser cannon cockpits can be installed from the inside so I will work on them later.  I placed, but did not push down, the laser cannon backplates.  That way I can paint the whole hull with the base coat without the cannons installed and then put the cannons on after primer and paint.  If I put the cannons in first, it would have been difficult to get paint under the cannon and onto the window frames.

I was then able to add most of the external piping to the upper hull.  Some of the piping will have to wait since it runs over some of the panels that haven’t had their decals added yet.  I also added detail parts to the covers leading to the docking ports and installed the PE grills in them.  I’ll install them onto the hull after the two hull halves go together.

I then moved on to the lower hull and installed the landing gear doors and turbo cannon stations.  Just like with the upper hull, I partially installed the laser cannon backplates.  I then started adding as much of the external piping to the lower hull as possible without having both halves put together.

There were a few parts that I could not install until I get some of the decals placed.  Those parts, some from the upper hull and some from the lower hull, were primed and painted separately.  I also sprayed a black grey pre-shade on the docking ports.

From there I moved to the engine cover.  I started with the PE grills.  They are very nicely etched.  They have a small flat spot on opposite edges that matches a flat spot in the cover.  That makes sure that the grills are attached at the proper angle.  I glued them in with CA glue.  I then started adding the detail parts.  Lots of detail parts.  A few needed to be glued in place to make sure they stayed in place, but most fit very well without glue.  I dry brushed some silver on the turbine blades that go behind the grills.  I’ll install that part after I prime and paint the engine cover.

At this point I decided to check the fit of the engine cover on the upper hull.  It does not snap in quite as tightly as some of the other parts since it needs to be removed to turn the lights on or off.  It is good that I did a check first.  I discovered a slight warp in the engine cover.  I will need to get most if not all the warp out to make the cover fit well and look good.  I laid the part on a corner of the workbench and then placed a wooden block on the part and then put a heavy bottle on top to provide the weight required to flatten the curve.  I’ll leave the weight on a few days to see if the curve flattens.

While waiting on that, I moved on to painting the base color on the upper and lower hull halves.  I started by adding the mandibles to the lower hull half.  I am using Vallejo Model Air 70.119 White Gray.  It sprayed on fairly well.  I did have a bit of a problem with paint building up on the edges of my airbrush nozzle.  I’ll have to look into that to see what I’m doing wrong.  I haven’t had that problem when spraying Tamiya paints.  I also sprayed the parts that can’t go on until some of the decals go on first.  Some of those are still attached to their trees.  Note the black spots on the upper hull.  They correspond with the grills in the hallway covers.  Hopefully they will give some depth behind the grills.

It looks like the White Gray paint is going to take a while to fully dry, so in the meantime I’ll start working on the turbo laser cockpits.

More to come…

Bandai 1/72 Scale Millennium Falcon Perfect Grade Build Update 2

While working on the next assemblies of the Millennium Falcon, I took some time to look at all the greebles that are all over the ship.  The ILM modelers used dozens and dozens of model kits to add bits here and there.  It is really interesting to see what you can identify.  I’m sure if I was a car or tank modeler I would recognize more bits, but here are a few that jumped out at me as it was going through the sprues.

Anyway, now back to the modeling.  I was going to start working on the lower hull section when I noticed that one corner was damaged.  I don’t think it happened during shipping, I think it may have happened when I put all the part bags back in the box after I first looked inside.  It was obvious to me that I didn’t quite get everything back exactly as it was.  So there must have been some pressure put on that corner.  The plastic is very thin at that point and it had been curled back a bit.

I carefully bent the piece back into place.  The edge had started to crack off from the rest of the part, so I needed to glue it back in place.  I used my plastic weld glue and after that dried I then used some Tamiya putty to fill the irregularities.  When that had dried, I sanded it starting with a fine sanding stick and then progressing through extra fine and finally a polishing stick.  It looks good and shouldn’t be noticed once the paint goes on.

In the meantime I worked on the mandibles.  First, I worked on the circular pits, adding the detail parts and then spraying them with primer.  I put the primer on them first since once it is in place it would be difficult to get primer to the edges.  I’m not going to worry about not getting the base color into every corner of them, as this will add some shadow depth to them.

Once those were done I started assembly on the rest of the mandible.  Many of the parts, particularly the piping, come from the fragile trees that came in the separate box.  These are very nicely molded, but they are also very thin.  You will find it difficult to use nippers on some of them.  Therefore, care must be taken when removing them from the trees.  Many times I used an X-acto knife with a new blade to remove the parts.  So far I have only broken one part, and that was at the beginning when I foolishly tried my nippers.  The nippers torqued the part and snapped a pipe.  Fortunately, it was in a non-critical area and I was able to weld it back together and now looks fine.

Bandai did a very good job designing the gates on the tiny parts. (The gate is where the part attaches to the tree.)  In fact most of the gates are either on areas which are internal to the kit or are hidden by other parts when assembled.  Even so, on the tiny pipes and other parts, it is inevitable that a few gates will be visible after assembly.  So you will have to carefully clean them after removing them from the tree.

Anyway, I got the mandibles finished and set them aside to be sprayed with primer later.

Mandibles complete and ready for primer.

With the repair complete on the lower hull, I started work on the other parts to add to it.  The maintenance bays had to be built up next.  These also had many tiny parts to complete them.  The amount of detail on this kit is truly amazing.  There are so many tiny parts that couldn’t have been included any other way than to have been separate parts.  There is no way to mold a single part that has that kind of 3D detail.  This kit amazes me with each section I complete.

When they were done I moved on the docking ports.  Once again a part that in many kits would have been just a handful of pieces was many large and small parts that end up beautiful.  I primed those parts and then built the nose piece that fits between the mandibles.  Then I put the LED in the front landing gear bay and attached the nose piece and maintenance bays to the lower hull.  I then added the back half of the lower hull.

As you may have noticed, I am not exactly building this kit in the order laid out in the instructions.  I’m doing this to try and facilitate painting of the kit.  My plan is to get the kit assembled, with certain areas primered first, and then spray on the base coat.  After the base coat, I plan on applying the decals for the different colored panels and then start to weather the kit.  Because of this, I needed to paint the engine grid, then install it, mask it off and then paint the areas around the grid.  That is the plan, we will see how it goes.

I painted the back area of the grid flat black and the outward facing grid the base color (white gray).  Then I assembled the inner and outer grid parts and installed that in the lower hull.  Then I masked it off in preparation for primer on the rest of the hull.

That is it for this update.  I’ll be working on the upper hull and preparing for primer of those parts next.

Thanks for looking.

Bandai 1/72 Scale Millennium Falcon Perfect Grade Build Update 1

After the main console was finished, I moved on to the side walls of the cockpit.  I had already given up the idea of using decals for the side walls.  Instead I painted them with a clear flat and then started painting the gray areas.  From there I moved on to dry brushing the lights and buttons with silver.  Then used some transparent blue and red to color some of the buttons.  Here are the results.  I think it turned out relatively well.

In the first post on this build I indicated that I was going to try to apply my custom decal to the back wall of the cockpit.

Back wall light blocked and next to it the custom decal.

Well it didn’t turn out well.  I applied the decal using MicroSet, but it became evident very quickly that there were too many raised areas on the back wall and some of them were larger than I thought.  Off came the decal and I repainted the back wall with primer and matt black.  I then painted the lighter panels with Tamiya NATO Black, the padding around the door with Model Air Sand Yellow and the door itself with Tamiya Dark Sea Gray.  Then I started removing paint from the areas that I wanted light to come through.  I also added a bit of Tamiya transparent Blue, Red and Green to add color to the lights and buttons on the wall.  I used the transparent colors on both the front and the back to enhance the color.  I sanded the back side of the light bars to diffuse the light at bit.  I also sprayed the back side with some Matt Clear to add a bit of diffusion there as well.

Before putting the cockpit in the hull I noticed that the way the light shines on it from behind, that Bandai has intended for only the light bars to shine.  None of the buttons and lights would shine.  To remedy that, I did some surgery on the hull part.  This should allow some of the light to fall on the rest of the wall and not just the light bars.

I then also saw that the LED holder had just tiny holes for the light to shine through.  I used a round file to open the holes up and allow more light through.

Once that was done I put the LEDs in place, turned them on and checked how it looks.

With that complete, I started on finishing the cockpit assembly.  I painted the inside of the window piece.  The lower section was painted black in line with the side panels and then the rest of the interior was given a black wash to show detail and give it a bit of a grimy look, then it was sprayed with Matt Clear.  Next I snapped the hull halves together.  I then noticed that the halves would not close completely without some pressure.  Time for the plastic weld.  I glued the outside section together first, followed by the side facing the rest of the ship.  I was able to close all the seam lines except for the last section that would head toward the rest of the ship.  There was a gap that I just couldn’t close.  I pulled out some 0.05 inch plastic sheet and cut a small section to put into the gap.  Then I used my plastic weld on it and when that was dry I cut off the excess.  The gap is now nicely closed.

I then attached all the rest of the plastic bits that needed to go on, including an optional photoetch grill section.  The cockpit window section doesn’t quite fit right.  I will wait to glue that part in until I get it all painted.

On to the next section.  Thanks for looking.

BanDai 1/72 Scale Millennium Falcon Perfect Grade Build

Here is the new project.  The Millennium Falcon in 1/72 scale by BanDai.  The kit is beautifully detailed and very closely matches the studio model.  If you check out the parts closely, you can see the parts that came from other plastic models of the day.  For example, I’ve found a transmission case and under chassis from car models, suspension parts from cars and tanks and other tiny bits that the ILM modelers used to create the Falcon.  It is a very cool kit.  It also includes a lighting kit so I won’t have to try and add those components.  The parts are all very crisply molded and no signs of flash anywhere.  Most mold lines and ejector pin marks are in hidden areas so they don’t mar the finish or require much cleaning.  On the other hand, with the hundreds of small parts and sub assemblies this model will take a bit of time to complete.  This build series will probably have some long gaps between posts since it will take time to find breaking points.

Anyway, it’s time to start.  I’ll be starting with the cockpit.  I don’t do figures or cockpits very often so they are not one of my strong points.  I hope I can do the model justice.

I started by spraying primer on the cockpit seats and the figures.  I then gathered the colors I needed for the figures, Flesh, Aged White, White Gray, Red Brown, Black, Blue, White, Light Brown, Gold, Sand Yellow, Transparent Yellow and Silver.  I used a small fine brush to get the faces and hands, then started on the clothes with the varying shades of white, gray and brown.

C3-PO and Chewbacca got and undercoat of black.  Then C3-PO got painted Gold and then that was overcoated with the transparent yellow which really gave him a nice gold look.  Chewbacca got an overall coat of red brown.  His belt, face and legs got a drybrush of black to darken those areas. Then a drybrush of light brown.  The boxes on his belt were painted silver and his face got a light drybrush of black to bring out some details and highlight his nose.  The figures aren’t perfect but for me they turned out well.  Meanwhile the padding on the seats got a coat of sand yellow.

Next I started on the cockpit control panels.  BanDai includes a some nice decals for the instrument panels.  I have heard from many sources that the decals don’t lay down well over the control panels and decal solvents don’t  help much.  So in light of that, I made a set of custom decals using my decal paper and my ALPS printer.  The decals turned out well.  After clear coating the front control panel I applied the first two decals.  After several applications of Micro Sol the decals finally laid down pretty well over the raised details.  It was good that my custom decals are so thin, otherwise I don’t think they would have worked at all.  The control panel between the two main panels had some LARGE raised areas and when I tried to apply a decal to that area, the decal just would not conform well at all.  I ended up taking a fine brush and hand painting the area.

It looks like, from that experience that the panels on the side walls will have to be hand painted.  I’m still holding out some hope that the decal for the back wall will work.  The raised areas on that panel are not that large.  We shall see.

More to come.

2001 Discovery XD-1 Build Complete

Well construction is done on the Discovery XD-1.  I made my goal of finishing it before Christmas (if you don’t count the stand).  I’m still working on how I want to display it.  I don’t know if I’ll use the stands that are included in the in kit or if I’ll try to find something else.  It is quite a long model and takes up a fair amount of space.  I may try to find a solution that allows me to hang it from the wall.  Anyway, when I come up with something I’ll probably post an epilogue on it.

I glued the forward neck sections together and added the spine connecting piece to the reactor section.

With painting complete I removed the remaining masking and started installing the interior of the command sphere.  I first installed the window shelf before using CA glue to place the cockpit in the upper half of the sphere.  I then applied some JB Weld epoxy around the edges as an additional light blocking and to permanently attach the cockpit.

Next came the pod bay installation into the lower sphere half.  Here I needed to make an adjustment.  If i tried to place the pod bay in where it fit then the extended pod platform wouldn’t fit since I had included the door frame.  If I had left off the door frame then it would have been fine.  To fix it. I installed the pod bay just a bit higher in the sphere half.  This meant that the bottom of the interior would not rest in the bottom of the sphere.  This would lead to a very weak attachment at just a couple of points at the top of the pod bay.  To sturdy it up, I added some styrene extensions to the bottom of the pod bay.  They were at first attached with CA then after the pod bay was properly glued in, I used some JB Weld to more permanently attach them.  It is now installed very firmly to the sphere.

Next I glued the two sphere halves together with some Tenax.  With the sphere together I, soldered the cockpit and pod bay wires together and then added the long wires that will travel the length of the spine back to the batteries in the reactor section.  I then threaded that wire through the command sphere back plate and glued it to the command sphere.

I then turned my attention to the steel rod that went into the reactor section.  I needed to create an opening in it to allow the wires to exit the spine and get attached to the battery switch.  I used my Dremel tool to grind of a section and then used a file to remove the sharp bits.

Now I could start building the spine to put the rest of the model together.  I used a bit of JB Weld epoxy in the back of the command sphere where the forward rod was to go.  Then I threaded the wire through the rod and put the rod in the command sphere back.  Next I glued the neck section to the command sphere back.  This would also help center the rod in the command sphere back since there was a bit of play at that joint.

I was then able to start adding the spine sections with CA.  The forward section was finished with the addition of the antenna complex.  The antenna complex also contains the rod connecting sleeve.  I glued the sleeve to the forward rod with a bit of CA trying my best to get the antenna section lined up properly with the command sphere.

Then I moved on to the the rear section of the spine.  First was to thread the wire through the rear rod.  I had to slide on the spine sections and reactor section even though I would not be gluing them at this time.  This was necessary to make it easier to get the wire through the small hole in the rod.  I then applied CA to the rod and sleeve in the antenna array.  Now I could start gluing the spine sections as earlier for the forward section.  Finally the reactor section was glued in place.

Next came adding the containers.  This required special attention to the instructions to be sure that they were glued on in the proper order  Some of the sections were a bit trickier that others since they had only one attachment point and a large over hang on one side.  But it all went well and surprisingly enough I didn’t have to redo any containers.

Once the containers were on I used some black wash on the engine exhausts, glued then in place in the engine stalks and then glued the completed engines to the reactor section.  Unfortunately the engines do not touch each other as they do in the film.  I couldn’t come up with a satisfactory fix so I just left them with a small gap between each other.  I also soldered the wires together in the reactor section which completed the wiring process.  The pictures show the lighting bluer than it actually looks.

I epoxied the stand sections to their steel rods and sprayed them with primer.  I believe I will paint base and rod matte black and the top piece I’ll paint with the base color of the model.  Like I said at the beginning I’m still not sure exactly how I will finally mount it.

That was a fun build and I really like the final product.  Thanks for following along.