I’ve had other things going on, so it has taken me longer than I planned to get back to the build. But I now have made some progress. First I trimmed the outboard engine fairings. They have an angled edge rather than straight. The angle needs to somewhat match the subtle angle on the boat tail. The next thing to do was to complete the turbo pump exhausts. I cut out some brackets from 0.010 styrene sheet and attached them to the pipes.
I then drilled some small holes in the first stage boattail to accept the exhaust pipes. I’ll attach them later in the build. I also drilled holes at the base of the fuel and LOX tanks to match photos of SA-1.
Finally, for this post are a couple of pictures of the continuing filling and sanding of the model to cover some of the blemishes in the castings. You can also see that I’ve added some tunnel covers to the fuel tanks and a vent pipe on the fuel tank of Position 4.
I finally made some new progress on the SA-1 model. I glued the top section of the first stage in place. I then also glued the second and third stages plus the nose cone together. The first stage needs more clean up and filling. I started where the tanks meet the boat tail. I thought about using my Dremel to get rid of some of the junk in between the tanks on the first stage, but it is such a confined area that I’m afraid that I’ll mess up the tanks on either side. I think I’ll be adding filler between the tanks to cover up the lumps an bumps there. The dummy upper stage assembly also requires some filling and sanding.
While waiting for some filler to dry I started scribing the panel lines into the base of the boat tail. I also drilled some holes to insert locator pins for the engine bells to be added later. Next I drilled a hole in the base of each engine bell. I also glued some 3/64 inch styrene rod into each of the locator holes in the boat tail.
The outboard engine fairings that come in the kit are too small and do not fit well on the boat tail. I instead used some 0.010 inch sheet styrene to make some replacements. I glued them on with Plasti-Zap CA glue. Since each curve on the boat tail is a bit different on this kit I numbered the edges of each fairing so I could get them in the right place. Plus I continue to add filler to the tanks on the first stage.
I also started making the inboard engine turbopump exhaust ports. I’m not that great at bending styrene rod, so when I can, I adapt other parts. I had some piping left from a Walthers Piping kit that I used on a steampunk rocket a while back. I pulled out the runners to see if there were some parts there that I could use as a turbopump exhaust. Sure enough I found some. I only had four pieces that I could use, so I had to make sure not to mess them up. After cutting them from the runner I carefully trimmed off the ends that I didn’t need. I then drilled out the ends that will be seen so they look more like pipes instead of rods.
That’s it for now. I have to make some brackets for the turbopump exhausts before they can be attached. I also have some more detail items that need to go on the first stage tanks, but first I have to finish the filling and sanding.
I’m starting a new build. This will be the first for the year. Last year I completed three models. That is a record for me. I’ll see if I can do better this year.
First on the table this year is an all resin kit of the Saturn I Block I (SA-1) from Martin’s Models. I purchased this kit directly from Martin in the UK at least 4 years ago. Some people say that the castings are pretty good. I’m not quite in that camp. Maybe over the years his casting process has gotten better. The castings in my kit are not quite up there with New-Ware or RealSpace Models. There are some casting flaws and some parts are a bit out of round, but it should still build up to a nice model. I’ll just have to do more cleaning than usual and do a little scratch building.
First thing I did was to gather everything together to see what I had to work with. A number of the parts will require some clean up and filling. On some of the parts it is hard to tell where the the pour plug ends and the part itself begins. I also don’t think I’ll be using the included display base. I’ll display it like I’ve been doing with my 1/144 manned launchers. The included decals are not bad, but I might be doing some custom ones before it’s all over.
I cleaned up the parts and removed the pour plugs as best I could tell. Many of the parts will require more work to look good.
I sanded the bases of the major sections and then started stacking them to see how far off from square I was. It is really difficult to sand them exactly square, so I rotated the parts until I got what looked like a straight rocket from the bottom to the top. I also made some alignment marks so that as I stack them later for gluing I can be sure that the alignment remains in the original orientation.
Next, I made some marks on the first stage boat tail. This will allow me to drill a hole in the center for the rod that will hold the model in place on the base. I also made a diagram to assist me when I scribe the lines on the base heat shield.
Then I glued the first stage tanks to the boat tail. I had to use a couple of shims to get a vertical stage. I attached them with CA. Then I started the process of filling the areas where the tanks meet the boat tail. This is still a work in progress. You can also see from the pictures that there is some clean up to be done between the tanks as well. I also filled a major divot on the boilerplate second stage.